Machine Features
1.Lead Edge Feeder of the wheel Four axis feeding system With Dust Suction System.Applied VFD (Variable Frequency Drives) Control Suction Volume Due To Different Boards’ Size And Also Suitable For bent Boards.
2. Main Motor With Frequency Control Servo Motor which is much Faster And Precise Also With Start Delay Protection Function.
3. With Newest Double Screws For the Slotting Unit Adjustment, Avoid the Slotting Cutter Holder Stuck With The Axis. Softy and smoothly Adjustment, also much Precise(Our Patent Design).
4.Servo Motor Speed Compensation System To KeepAnvil Roll Speed Always The same With Die Cutting Roller. To Ensure Die Cutting Accuracy. Compensation Ranges ±3mm For Normal Corrugated boards.
5. All Units Use Expansion Sets Tight Links To Reduce abrasion of the shaft. To keep precision of the Machine for long years using with high Precise Printing.
6.All Gears With Alloy Steel Carton Treatment，Precision Grinded .Hardness 60-63 Degree.
7. Whole Machine Equipped with High-precision Ball Lead screw Which Make Sure the adjustment more precise and Also durable.
8.Anilox Roller With Fast Roller Shaft Structure, which can Quick Change The Chamber Doctor Blades Instead Of Normal Rubber Roller. Much Convenient and Flexible for Users.
9. Boards Guide Wheels can Fast Adjust with Fast Lock and unlock design,save time.
10. All Pressure and gap adjusting with computerized and digital input on PLC touch screen.
11. Main MotorWithStart DelayProtectionFunction.IfNotAlltheUnitsLockedWell,the Main Motor Will Not Work.
Electricity Automatic Control System Features
1. More than 95percent of the electrical Elements are International Famous Brand. Servo CNC positioning technology Control Center, Colorful Touch Screen And MemoryParametersinthePaper-Feeding part, the printing part,theSlottingPart.When stopped the machine during producing, such as clean the Printing rubber/Studio, when you close the units again, and the data you had already set will be reset automatically and you do not need set again, it saves time and papers.
2. With Orders Saving Memory Storage. With Computer Control, Save Orders Date, Fast Order Shafting and also easier operating.
3. Ink Circulation Monitor System, Alarm when ink shortage, save boards. (Optional).
4. Computer remote maintenance, Fast checking machine problems, Save time and also Convenient, low cost. (Optional).
5. All units use the Pneumatic lock, electricity apart, the feeding wheels will stop when apart from the machine to make sure the printing accuracy next time. 6. With Europe and America Design concept, Passed Europe CE Certificate Verification.
Lead edge Feeder Unit
1.Vacuum Adsorption, Lead edge feeder Structure.
2. Baffle behind and Paper-sending board, side baffle are All Motorized adjustment.
3. The Slide of the paper sending board are using Aluminum alloys structure, it makes the machine works smoothly and Steady, no shake at all.
4. Boards sending table is Stainless steel structure,60mm Thickness Stainless Steel wall durable. Automatic Patting System.
5. Automatic Counting, Touch-Screen Input Schneider PLC.
6. To suitable for large size paper boards Feeding, Electricity and air controlling system been used for boards skip feeding, customer can choose continue /skip boards feeding according to their needs.
7. The paper-boards stacker use the air cylinder adjusting system, also equipped with Inter-Lock Control switch in Slotting Unit And Stacker Unit to ensure Sudden Stop OR Recovery sending immediately
Baffle
Pneumatic Side Patting Device(Left Side), Patting frequency can be set on the screen.
Section Apart and Close
1. Button Switches apart and close machinery, Automatic alarming system.
2. Pneumatic wall apart and close and the machine is been locked by the
paperboard-feeding main cylinder lock.
Boards Feed Roller
1. The Durable plastic structure been used on the upper paper-feeding roller,roller is solid .
2.Embossing roller and hard chrome, durable and steady.
Back To “Zero”
1. The machine equipped with computer-setting Automatic back to zero, and also registration memory function, to ensure all the units have the same adjustment foundation, automatic setting to the right place, save the boards.
Dust Remover System
1. Dust Brush & Powerful Dust Remover Blower, high-efficiency dust cleaning on boards surface,
Flexo Printer Features
Printer Cylinder
1. The Printer Cylinder diameter is φ391mm(With Print studio φ405mm), The Printer Cylinder registration adjustment is Planetary Gears, PC
Control,Digital Display, The Printing Cylinder can forward and backward 360 degree registration adjustment with Servo Motor System, steady start and Stop, position accuracy. Also With Fast Plate/Studio Shaft Function.
2. High quality Steel Metal Printing Roller been Grinded and hard chrome,Marked with Latitude and longitude lines.Convenient to put or hang the printing rubber/Studio,or pasting ,Fast position Fixing.
3. Balance Correction, Steady working, suitable for high speed Running.
4. Equipped with Plate/Studio Hanging Plate System, easy and fast-changing printing plate/Studio.
5. High Precise 360 degree adjusting printing cylinder.
6. There is Back-to-Zero Device with Printing Roller/Cylinder, it is very convenient to change or adjust plate/Studio. Suitable to change different sizes corrugated boxes, with foot-step switch when pasting printing plate/Studio. can do the Micro adjustment When pasting Plate/Studio with
frequency Control.
7. The Lateral Move For Print cylinder ranges from 0-15mm both sides. Motorized adjustment.
Print Embossing roll
1. The Print Embossing roller is high-quality seamless steel pipe. Done Balancing correction. Running steady, grinding on the surface, with hard chrome too.
2. With the Adjustable eccentric For the Print Embossing roller gap adjusting, make sure structure tide and position precise.
3. Scorer Roller With Motorized up and down adjusting, with memory function, automatic adjusting up and down.
Boards Guide Axis
1. Upper boards guide axis：Solid axis, diameter φ105mm, Been ground and plated Chrome. With 3 fast moving boards guide wheels.
2. Down boards guide axis: Solid axis, diameter φ105mm, Been Grinded、 sandblasting、hard chrome procedure.
3. Adjustable eccentric For the down board’s axis gap adjusting, it makes tide structure and position accuracy. Down Boards axis with motorized up and down, with computer memory automatic adjusting.
Φ210mm Rubber Roller OD：Φ210mm
1. The material is high-quality seamless steel pipe. also, do Balancing correction.
2. With High-Quality durable rubber on the surface of the roller, long-life service.No damage to boards.
3. With ChaoYue Brand Clutch and the Automatically idling run system for the rubber roller, to Make sure Water ink will not dry, Taiwan CPG motor used here.
4. Middle and high-level grind with the surface, suitable for the high lines LPI request and the high accuracy large area printing.
5. The Rubber roller’s apart and close are adapt Helical Worm Geared Motor manual adjustment, With the Adjustable eccentric of the gap
adjusting, and with scale display.
6. Intermittent Trimming adjustment to make sure the Ink Evenly.
Ceramic Roller (Anilox Optional)
OD is φ215mm, basic metal roller, Spraying ceramic after Laser engraving, dots exact same, print precise and long service life.
Ink Supply System
1.Single direction pneumatic diaphragm pump, auto ink circulation supply, anilox roller and print cylinder system motorized adjusting.
2. The filter keeps dust outside, ensure precise print.
3.Stainless steel ink bucket.
4. Ink bucket with special nanotechnology, ink easy got washed.
Registration Adjust System
1. With High Accuracy Three Planetary gear structure, the registration can be Motorized adjusting correctly 360 degrees with a servo motor.
2. The print registration adapt the PLC, Touch-Screen, and Servo Motor 360 degree Adjustment. Much precise Than Normal Motor.
3. Registration Adjust adapts belt brake reducer with Servo Motor, to ensure the print cylinder registration adjustment more exact
Registration Fix System
1. Machine units apart or registration adjusting, Transmission gears positions keep the same.
Double Lead Screws & servo Motor together with 5 Knives
Control System
1. With Computer Touch Screen, Servo Motor System automatically checking, Position auto locking and fix, fast and more precise.
2. Except for the Touch Screen, Together with PLC And the Rotation Encoder to adjust the width, length and height sizes for the box orders. you also can adjust these sizes by using the electrical buttons control.
3. With Sudden-Stop/Emergency Protection Device to make sure the operating safety.
Slotter Registration Adjust
1. Registration with frequency control 360-degree precise adjusting, forward and backward, fast and precise.
2. Registration back to zero devices can ensure the same slot position.
Scorer Wheels
1. Scorers and slotting knives lateral moving with precise double ball screws (Both Up and downsides) automatically adjust.
2. With Durable High-Quality Resins on the Upper paperboard feeding wheels, No damage will do on The boards.
3. With the Adjustable eccentric bearings of the downside Scorer axis And Downside Slotter axis, it makes the structure tide and position fix accuracy.
Slitter Slotter Block
1. The Thickness 7mm For Slotter Knives, the material is Imported High-Quality Alloy Steel Saw-tooth Crescent-like Slotting Knives, Hard, and Toughness, durable.
2. Slotter axis’surface is been Ground and with Hard Chrome producer, Move Steady and smoothly.
3. The Slotter Knives’blocks\the scorers wheels\The slitting wheels can be Automatically adjusted on the Axial lateral direction.
4. Slotter Axis registration-checking device, can remember any present position of the slotter Axis, Ensure them can back automatically to the Original set position after order changing.
5. With PLC and the Rotation Encoder & Servo Motor System, can automatically adjust and quick fix slot position(the distance for all slot knives). and the slot height(Box height).
6. There are Double Up and down Pre-Creaser/Embossing wheels for the slotting unit.
Middle Knive Movable
1.Can make Large Format Double Pieces Boxes, Lid, And Bottom boxes.
Specifications
Suitable Size： 2800×1200 ㎜
Max Speed： 200
Max boards size： 3000mm×1200mm
Skip Feed Size： 3000mm×1500mm
Min Boards Size： 700 ㎜×300 ㎜
Max Print Size： 2800 ㎜×1200 ㎜
Standard Studio thickness： 7.2 ㎜
Slotter width x Depth： 300mm
Min Slotter Size P （mm） 170×170×170×170 （ ）
N （mm） 240×70×240×70
