PL-Y4 Lead Edge Feeder Flexo Printer Slotter Stacker Machine

Whole Machine Features.

  •  Four Axis Lead edge Feeder System.
  •  Skip Feeding Setting Available, Can produce Large Size Boxes.
  •  Apply Expansion Sets Tight Links, Long years Using with precise printing.
  • Colorful Touchscreen Input, Auto “Zero”, reposition, Save Time and Boards.
  • Powerful Main Pneumatic Cylinder Lock, make sure machine stable running.
  • Self-Protection system, Machine only running after all sections locked well.
  • Storage with 1200orders database.

Electrical Auto Controlling System.

  •  More than 95percent of the electrical Elements are International Famous Brand. The Control system uses the Servo CNC positioning technology, there are Colorful Touch Screen And Memory Parameters in the Lead edge-Feeding part, the printer, the Slotter Part. When stopping the machine during production, such as clean the Printing plate/Studio, after you close all sections again, and the data you had already set will be reposition automatically no need set again, saves time and boards.
  • All sections Pneumatic Locking, electrical apart and close, automatic brake when sections apart, make sure printing precise.

Lead edge Feeder Unit

y4 Lead edge Feeder Unit
  • Vacuum Transfer, lead edge feeder system.
  • Baffle Behind and boards sending baffle, side baffle are all motorized Adjusting.
  • The Slide of the boards sending baffle using Aluminum alloys structure, Which make sure the machine Running smoothly and Steady, no shake at all.
  • Stainless steel Frame, Stainless steel wall durable and stable.
  • Automatic Counting, Touch-Screen Input, and display Schneider PLC.
  • In order to suitable for the large size boards, Electricity and air system been used for Skip boards feeding, continue /skip boards feeding available by customer chosen.
  • Boards feed frame with air cylinder control, equipped with Inter-Lock Control switch in Slotter And Stacker sections to ensure emergency Stop OR Restart immediately.

Machine Apart And Close.

  • Sections apart and close controlled by button switches, together with automatic Alarm Device.
  • Machine wall pneumatic open and close, whole machine locked by the main cylinder on the railway in the feeding unit

Boards Sending Roller.

  • Upper Rubber roller with tough durable rubber on the surface.
  • Downside Embossing Roller, chrome on the surface, durable and stable.

“Zero” Back Setting.

  • Equipped with computer-setting Automatic back to “zero”, also registration memory function, to ensure all the units have the same adjustment, automatic setting the right position, saving boards.

Printer Unit

Y4 Printer Unit 2

 Printer Roller/Cylinder.

  • Printer Roller/Cylinder Diameterφ391mm(φ405mm With Printing Plate.)After Stainless steel Welding Then Chrome on the surface, quenching and high temperature tempering Processing With Central Position Of Axis, Much Durable and longtime service, then do Balance of the printing Roller.
  • With Half and Whole-Version Hang Over Printing Plate/Studio Rotary fixing structure. 3x10mm printing plate hangs up bar/plastic strip.
  • Footstep switch Electrical adjusting used when Printing plate mounting, unmounting or cleaning.
Y4 Print Cylinder Roller Downside Roller

Print Cylinder/Roller Downside Roller.

  • Diameterφ195mm, Chrome on the surface, then do Balance.
  • Downside gap with print roller manual adjusting, Range from 0-12mm, show on the dial.
Y4 Boards Sending Roller 1

Boards Sending Roller.

  • Upper Boards send roller solid Stainless steel, Diameterφ115mm, Three Boards Creaser wheels On Roller.
  • Boards Creaser Wheels Diameterφ175mm, Creaser wheels Fast Move and AUTO-LOCK design, Time-saving.
  • Downside Roller Diameterφ195mm, Chrome on the surface, then do Balance.
  • Pressure gap manual adjusting, Range from 0-12mm, show on the dial.

 Ink Roller

  • Diameterφ206.4mm, Quality seamless Stainless steel, then do Balance.
  • Surface coated with wear-resistant rubber, rubber roller in a parabolic form, with special grinding, ink transfer perfect and long life service(We choose Brand Supplier and rechecking all ink rollers before using on our machines).
  • Ink roller Motor keeps running to make sure ink not dry even after Main Motor stopped.
  • The gap with the Anilox Roller Manual Adjusting, Range from 0-6mm, show on the dial.
  • Ink roller With Fast-Changing/Shafting design.
Y4 Anilox Roller

Anilox Roller.

  • Diameterφ215mm, Metal Anilox Default, With Balance processing.
  • Timing Delay function, Auto up and down in sequence combined with Feeding unit.
  • The gap with the Ink Roller Manual Adjusting, Range from 0-6mm, the show on the dial.
  • Anilox Roller LPI Range From 180-250LPI(Optional For Cusomter,Default 200lpi),Ceramic Roller Extra USD4,000/PC (Optional).
  • Anilox roller With Fast-Changing/Shafting design.
Y4 Registration Adjusting

Registration Adjusting.

  • Planetary gear structure, 360°precise Adjusting.
  • Motorized Registration Adjusting, digital display, With memory function, After doing cleaning on the printing plate, can press the “Reposition”, Printing roller can auto back to original Registration and position.
  • Lateral Move ±8mm, With Motorized Adjusting.
  • Registration adjusting with Electromagnetic brake, When sections apart or registration adjusting, The brake can limiting the gears moving, make sure Printing position fixed not move.

Water Ink Supply System.

  1. With Pneumatic diaphragm pump For Ink supply, Easy operation and easy change.
  2. Stainless stell Ink Bucket, Long life service, and rust-resistance.

Slotter Unit

Y4 Slotter Unit

Operation & Control.

  1. With a computerized touch screen, PLC and Rotary Encoder self-checking system for adjusting, automatic position checking, fast and accurate.
  2. Two ways for sizes adjusting: 01.Though Computer PLC And Encoder for adjusting box height, Length, Width. 02.By press the buttons for

Registration Adjusting.

  1. With High Precise Variable Frequency 360° Speed Adjusting, Forward and backward, fast and high precise.
  2. Registration “Zero” back design which makes sure slotting position stay the same.

Scorer Creaser(For Folding Line Making).(Upper wheels Rubber/Alloy wheels)

  1. Scorer creaser connected with slotter knives base through high precise Leadscrew. Adjusting automatically.
  2. Upper wheels Rubber on surface avoid damage done to boards surface.
  3. Down axis of scorer and slotter base with Eccentric adjustable design, which makes sure precise position and solid frame.
Y4 Slotter Unit
Y4 Slotter Unit

Slitter Knives & Slotter Knives Base

  1. Thickness 7mm Slotter Knives, Imported High-Quality Alloy Steel, Saw-tooth Crescent-like Slotting Knives, Hard, and Toughness, durable.
  2. The Slotter Rollers’surface is been Grinded and with Hard Chrome producer, Move Steady and smoothly.
  3. The Slotter Knives’base\the creasing wheels\The slitter base can be Automatically adjusted on the Axial direction.
  4. With Slotter Axial Registration-checking device, it can remember any of the position on the slotting Axial, It makes sure when changing order, it can adjust automatically according to orders’data.
  5. With the computerized touch screen, PLC and Rotary Encoder self-checking system for adjusting, automatic position checking, fast and accurate.
  6. Up and Down Pre-creaser.

Middle Knife Moveable.

  1. Can Produce Large Format Double Pieces Boxes, Lid, And Bottom boxes.

Stacker Unit

Y4 Stacker Unit

Platform Up and Down

  • With an Optical system to control the platform lift, automatic up and down according to the height of the board’s stack, The motor has break function and also the safety device, make sure the position steady and fixed, not fell.
  • Equipped with Powerful Hydraulic drive, the stack height can be up to 1600mm.

 Paperboard Receiving arm.

  • Pneumatic adjustment boards receiving arm.
  • Individually adjust the belt, no limit of the Belt length.

Conveyor Belt.

  • Using Powerful Tooth Drive belt to make sure enough rub and service Life.

 Boards-Receiving Boards Assist Baffle.

  • Cylinder adjustment.
  • Assist boards-receiving, can receive without stop.
  • When the boards reach the standard height, the clapboard will stretch out auto and hold the boards. The clapboard behind is adjusted by manual.

Specifications.

Model

1224

Max Machine speed

200pcs/min(Depends Boards Quality/size)

Economic Speed:

180pcs/min

Maxium(L x W):

2500㎜×1150㎜

Skip Feed Maxium Size(L x W):

2500㎜×1400㎜

Min Feed Size(L x W):

700㎜×320㎜(Assist Bar Needed)

Min Slotter Gap

P(mm)

150×150×150×150    A  Optional

N(mm)

270×70×270×70      B  Optional

Slotter Width x Depth:

7㎜×350㎜(Can Add)

Max Print Size(LxW):

2400㎜×1200㎜

Standard Print Plate Thickness:

7.2㎜ (3.94mm print plate + 3.0 5Cunsion Bak + 0.15plastic pvc)

Die Cutter Knives Height:

25.4

Print Precise(Middle Speed):

±0.5㎜;       Slotter:±1.5㎜

Anilox LPI:

250Lpi and 280lpi Anilox roller

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